Built for commercial herbal processing.
Whether you are establishing a small-scale unit or expanding into a full industrial plant, SS Fabrication delivers end-to-end solutions for herbal extraction and purification — with a strong focus on quality, efficiency, sustainability and yield.
Our systems are designed for medicinal and aromatic plant processing, and can be configured for a wide variety of finished extract formats and downstream product requirements. We support clients from concept stage to final commissioning, including feasibility inputs, equipment engineering, plant integration, installation and product standardisation support.
Why SS Fabrication.
- In-house capability for sponsored research and turnkey herbal extraction plant projects.
- Access to literature, applied process knowledge and an experienced research scientist supported by senior chemists and engineers.
- Newer-technology designs built around current market requirements — yield, purity, lower utility load.
- End-to-end project support, from feasibility to commissioning and operator training.
- Low-energy, low-waste operation and improved extraction yield as the central design priority.
- Export-oriented designs aligned with EU, US and Middle East market expectations.
- GMP and AYUSH-oriented design approach for regulated herbal processing environments.
- Live reference plant — equipment proven in daily production at Vyora Herbals, our sister concern.
Applications we serve.
Our herbal extraction plants are suitable for a wide range of botanical and phytochemical applications across pharma, wellness, cosmetics and food-linked sectors.
| Pharmaceutical extracts | Berberine, curcumin, boswellia extracts, senna and similar plant-based actives for regulated or semi-regulated production environments. |
|---|---|
| Cosmeceutical extracts | Aloe vera, bacopa, kalmegh and other botanical ingredients used in skin care, personal care and functional cosmetic formulations. |
| Nutraceutical extracts | Ashwagandha, green tea, garcinia and other herbal ingredients for capsules, powders, tablets, beverages and wellness products. |
| Essential oil processing | Lemongrass, eucalyptus, valerian and other aromatic plant streams requiring extraction, separation, concentration and handling support. |
Complete turnkey plant execution.
SS Fabrication offers a complete project scope, so clients do not need to coordinate multiple vendors for process equipment, utility systems, civil structure and commissioning. Our project support includes:
- Process concept development and equipment selection.
- Research-based design and process engineering.
- Plant layout planning and integrated equipment supply.
- Fabrication, installation, erection and commissioning.
- Operator training and product standardisation support after start-up.
This turnkey model reduces coordination gaps and helps clients move faster from concept to commercial production.
Core systems we provide.
Our plants can be configured with integrated process and utility equipment based on the botanical, solvent system, production scale and target product form.
Process equipment
- Rotary and percolator-based extraction systems
- Reactors, crystallisers and distillation columns
- Condensers, heat exchangers and super-heaters
- Dryers — spray, tray, vacuum, drum and freeze
- Screen sieves, pulverisers and granulators
Storage and handling
- Explosion-rated tanks, mother liquor holding tanks and receivers for controlled handling of process streams
- Solvent storage per Petroleum Class A, B, C (Petroleum Act 1956)
Utilities and infrastructure
- Clean rooms and refrigeration systems
- RO plant, ETP, cooling tower, boiler and compressed air systems
- Plant structure, equipment installation and erection support
Automation and laboratory
- PLC automation with data logging
- Vacuum, pressure, pH and temperature monitoring for precise control
- Identification & purity testing — UV-Vis, fluorescence spectroscopy, TLC
- Concentration determination — HPLC, spectrophotometry
- Heavy metal testing — ICP-MS, ICP-OES
Capacity range — pilot to industrial.
SS Fabrication delivers herbal extraction plants from pilot-scale R&D units through to full industrial production lines. Whether you are validating a new active at lab scale or planning a 5+ TPD facility for export markets, plant configuration is sized to your exact requirement.
| Pilot Scale | 10–100 kg/batch · R&D, formulation development, market trials |
|---|---|
| Small Commercial | 100–500 kg/batch · regional brands, niche actives, contract manufacturing |
| Mid Commercial | 500–2,000 kg/batch · national brands, export-ready production |
| Industrial | 2+ TPD continuous · large-scale phytochemical and API production |
Engineering priorities in every plant.
Every project is developed around practical operating goals, not just equipment supply. Our published focus areas — technical expertise in research design and process engineering, full project support, sustainable low-energy operation, reduced waste and yield improvement — translate into specific design questions for your plant:
- Which extraction route gives the right purity and recovery for your botanical?
- How can utilities be sized without overspending on boiler, cooling and RO?
- Which downstream steps are needed for concentration, purification, drying and standardisation?
- How can the plant be prepared for export-focused compliance expectations?
Designed for serious growth.
Our herbal extraction plant approach supports businesses that want to scale from pilot or small commercial operations toward larger domestic and export-oriented production. With GMP and AYUSH-compliant design orientation, integrated utilities and support through commissioning and standardisation, SS Fabrication positions itself as a long-term plant partner — not just an equipment fabricator.
This matters most for buyers targeting regulated segments, contract manufacturing and international supply opportunities.
Project gallery.
Tell us what you want to produce.
Share your raw material, target extract, capacity, solvent preference and required product form — our team will help define the right extraction, purification, drying and utility configuration for your project.